In the plastic corrugated pipe manufacturing industry, the widespread use of fully automatic production lines has greatly improved production efficiency and ensured stable product quality. This article introduces an efficient, energy-saving and user-friendly fully automatic plastic corrugated pipe production line. From raw material handling to finished product winding, it presents the core configuration and unique advantages of the equipment.

Following the standard process of raw material → feeding machine → extruder → die head → cooling → cutting → winding machine, the whole line realizes full automatic operation. It greatly reduces labor costs and avoids errors caused by manual work, making production more efficient and stable.

The production line mainly consists of three core parts: extruder, forming machine and winding machine. It supports automatic operation and is compatible with various materials such as PE, PP, PVC and PA. It requires less labor and delivers high-efficiency and worry-free production.

The extruder is the core starting point of production with fully automatic and simplified operation.Raw materials are automatically conveyed into the drying hopper by vacuum feeding and dried by hot air to remove moisture. The dried materials enter the screw and are melted and plasticized under high temperature, then delivered to the forming machine through the die head.Adopting an integrated design of one set of die and mandrel for one size, replacement and cleaning become much easier, saving about 1.5 working hours. The upgraded integral replaceable die head further improves operation efficiency.

After entering the forming machine, pipes are rapidly shaped by water cooling with regular corrugations and anti-deformation performance. It supports customized specifications for pipe sizes from 12mm to 50mm. Single-cavity or double-cavity molds are optional to meet different production demands. Equipped with pneumatic cutting and PLC control system, fixed-length cutting can be set automatically without manual intervention, ensuring high precision and high efficiency.

The double-station winding machine is used for final finished pipe collection. With frequency conversion control, it realizes automatic arranging and winding. The winding speed can adjust automatically according to the production line speed to prevent pipe deformation from over-stretching and ensure high finished product rate. It features simple operation and fast roller changing without production delay.

All electrical components adopt world-famous brands: Delta / ABB inverters, Siemens / Schneider contactors and Omron temperature controllers, ensuring stable operation and low failure rate. The upgraded PLC control system ensures precise operation for professional engineers. With coordinated operation of all components, the maximum production speed reaches 45m/min, fully meeting mass production needs and improving overall output.

Plastic corrugated pipes are widely used in civil, industrial, medical, toy and other fields:① Civil & Decoration: Electric conduit, washing machine drain pipe, kitchen sewer pipe, bathroom hose, shower hose, air conditioner condensate pipe② Daily & Toy Products: Fidget toy tube, hookah hose, breathing tube, nebulizer tube, vacuum cleaner hose, water dispenser hose③ Industrial Engineering: Municipal double-wall corrugated pipe, power cable protection pipe, automobile wire harness pipe, expansion joint, ventilation pipe, machine tool protective hose④ Special Fields: Medical-grade breathing corrugated pipe, food-grade flexible hose, chemical anti-corrosion corrugated pipe

With 17 years of professional experience in plastic corrugated pipe machinery, we provide high-quality and high-efficiency production equipment. Relying on rich industry experience, we offer customized solution to produce corrugated pipes in different materials and sizes. For equipment purchase and technical consultation, please feel free to contact us.